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|Plastic waste to extract fuel oil feasibility analysis report|
|来源：www.junteta.com 更新时间：2012-7-4 16:15:18 浏览次数：1918|
|Plastic waste to extract fuel oil feasibility analysis report
Feasibility study report and take fuel oil
Times the background and significance of the project development
With the rapid development of the plastics industry, the application of plastic products more widely, have penetrated into various fields of national economy and people's daily life. It can be said that no other materials like plastic, so a wide range of uses. Plastic with its own unique properties, such as light weight, high strength, easy processing, excellent electrical insulation, thermal insulation, and the chemical corrosion, has become one of the pillars of modern industrial materials, and has played in the national economy an increasingly important role. However, it is precisely because some of the excellent performance of the plastic, resulting in waste after use (or post-consumer), non-perishable, over time, a serious impact on the Earth's ecological environment has caused a world of great concern. The total amount of the global plastics already over 100 million tons, also nearly 10 million tons of plastic products, and has a 13% annual growth rate of the rapid growth of the total amount of waste plastics will rise dramatically, the conflict between environment and development will increasingly more prominent, and therefore the management of plastic waste has become can not be delayed.
The most simple approach for plastic waste landfill and incineration. Landfill need to take up a lot of valuable land resources, but also pollute the surrounding environment and groundwater systems: simple incineration also harmful emissions and residues can not be recycled waste plastic combustion produce a lot of heat of combustion caused a huge waste of energy , both not good policy. How to deal with plastic wastes, has also become a common research and a subject of concern of the countries in the world and all levels of government. Since the 1990s, domestic waste plastics into fuel oil began to be widely appreciated. .
Japan's Mitsubishi Heavy Industries, the development of decomposer the process of production of fuel oil
First crushing waste plastic into a certain size, after drying hopper into the melting trough (300-350 ° C) melting, and then into the 400-500 ° C decomposition tank to slow decomposition, each slot by the hot air heating. Tarry or waxy high-lighted material in the condenser condensate after the separation required to return to the decomposition tank and then heated to decomposition into low molecular weight substances. Low composition of the steam in the condenser is separated into condensate and non-condensable gas and condensate separation of recoverable oil through the oil-water separator. Low oil viscosity, high heat, freezing point below zero degrees Celsius, but ignition wide, the ignition point is extremely low, is a high quality fuel oil is best used to remove low ignition components. The non-condensable gaseous compounds through the absorber out of hydrogen chloride can be used for fuel. Part of the recovery of oil and gas can be used as a hot air heating energy in each slot.
University of Hamburg, Germany, the development of waste plastic fluidized bed thermal decomposition reactor for fuel oil.
The waste plastic flow from the hopper, the conveyor by the screw feeder into the electric reactor, fluidized layer of about 20M deep. Per hour the 50L liquefied heating, thermal decomposition gas in an electrical precipitator dust, in the depth of the cooler part of the liquefied, non-condensing gas as liquefied media back to the reactor and then.
University of Kentucky fuel chemist Ban 迪塔格希艾 invented the end of the zeolite molecular sieve for the reminder agents of all kinds of plastic mixed into the sand bath, and then this slurry into the reactor, the hydrogenation pressure and then heated to cause polymer plastics break down into high quality fuel oil.
More than three foreign representative of the waste plastic oil equipment, waste treatment in the production process can meet the environmental requirements of their respective countries, but investment in more than 20 million yuan, the daily output of only about 5 tons of fuel oil, can not promote, does not have commercial value.
Waste plastic oil equipment host the Chinese mainland used with vertical fixed processor, the process is as follows: waste plastic artificial joined first cracking the top of the processor, and then closed the feed inlet, then the processor end of the coal or firewood is heated slowly, cracking processor usually has a volume of 5 cubic meters, feeding one tons, it normally takes 12 hours had finished a furnace. After the stop 12 hours. Fully decline in processor temperature, open the slag processor Ministry of subordinates under the slag door, mouth feed from the processor to feed into the next cycle.
Vertical refining processor equipment, waste treatment in the production process can not meet environmental requirements, and production is low, do not have the continuous production capacity, and would like to have the economic benefits of joint production requires more refining processor.
On the basis of various studies, weaknesses, based on reality, starting from the actual conditions, after years of scientific and technological, designed and launched a "of Huadu long unique series of refinery equipment.
Second, several major features of the latest series of devices (JJ-2 as an example)
1, each set of equipment consists of ten parts:
1.1 pretreatment unit of raw materials:
1.2 Quick feed device:
1.3 rotary cracker;
1.4 auto-safety green slag system:
1.5 oil steam cyclone dust removal device:
1.6 rapid condensation system;
1.7 exhaust gas purification recovery of the combustion system:
1.8 sources of heat to the system:
1.9 heat source environmental protection dust removal system:
1.10, the central electronic control system
2, the first:
2.1 the entire production process of the device is running in a smoke-free and odorless environment, has an excellent safety and environmental protection.
2.2 supporting decompression device, through the deep processing of oil, can be a great Vice degree to improve the added value of oil.
2.3 in the key device cracking processor design, completely overcome the uneven heating of the local end of the vertical flat cracking processor, easy to break, low output and short life of unfavorable factors, the host uses the horizontal 360-degree rotation structure, 0.4 rev / min.
2.4 with a quick feed and slag systems. The feed rate JJ-type every 24 hours the highest amount of 20 tons.
2.5 efficient gas heating system. In the refining process, when the heating of the gas reaches 150 ℃, will produce a lot of ambient temperature and pressure can not be liquefied gas - methane to ethane.
2.6 using the company's latest technology, continuous uninterrupted production.
2.7 using the latest technology, cracking and oil collection system, to produce fuel oil, fuel quality, oil yield advantages.
3, the company is committed to:
The company sold a variety of series equipment with comprehensive after-sales service, warranty period of one year, lifetime maintenance, completely solve the customer worries.
Third, the product and raw materials market
With the rapid development of world economy, the increasing shortage of oil of momentum since the 1990s, energy has become a major factor restricting the economic development of countries, has proven oil on the global land 15 years after mining finished! To seek new sources of energy has become a concern of the countries in the world. China has vast territory, large population, and With the rapid development of market economy, the vehicle, the popularity of the machinery, the oil market demand constantly increases, our country has been the oil-exporting countries to oil-importing countries. The second half of 2010, According to the news released by the China Petrochemical Corporation, in addition to the domestic production of crude oil needed in a foreign country imports eight thousand barrels of crude oil to meet domestic market demand. 2010, international crude oil prices again rose, and a barrel of crude oil has exceeded $ 100 / barrel (OPEC offer) in February 2011.
Refining of raw materials to ensure that the source of it?
For example, in Henan Province, a year from the garbage and recycling companies to recycle 400 tons of waste plastic. The development of industry and transportation, a lot of waste oil urgently.
Chinese mainland, according to a medium-County statistics, the annual consumption of fertilizer, phosphate fertilizer, cement and other bags of various colors of plastic film, snack, foam packaging board, a variety of food packaging films, bottles, boxes, each rubber, plastics, waste oil, and its total of about 12,000 tons more than one county to establish four year deal with 1500 tons of waste plastic oil refinery, the raw material is no need to worry about.
Fourth, the main technical characteristics
1, the results of key equipment cracking processor with horizontal rotating structure, this structure compared to the old-fashioned equipment: new equipment, fuel is fuel oil, fuel oil combustion residues can reach the various countries of the world's emissions standards, that in any one country can be assured.
2, the heating method of the new equipment is the use of indirect heating. The advantages of this method is:
① when the problem in the system, turn off the induced draft fan, you can cut off the heating source is fast, in order to ensure system security.
②, the heat exchange distance is 5-7 times that of the old-fashioned equipment, higher thermal efficiency.
③, greatly extend the life of the main equipment, which is 2-3 times the old-fashioned equipment.
3, device modeling: the elegant, economical and practical.
4, the catalytic pyrolysis processes and products of chemical and Crafts.
5, equipped with a complete environmental protection facilities. Such as waste gas burner and flue dust removal chamber.
6, the design of this equipment is reasonable, advanced manufacturing technology, a high degree of automation, security facilities.
Five refining processor for raw materials
An industrial mixed plastic waste, allowing more of the waste exist but suggested that PE> 70%, PVC <10%.
2, waste oil. For example: Waste diesel oil, waste oil, waste diesel, etc.
3, the waste rubber tires.
4, waste oil.
5 Waste cable skin (recommended first dechlorinated and then refining).
6, waste PMMA (polymethyl methacrylate)
Discarded tires into the broken pretreatment into the vacuum order uninterrupted cracking processor, the catalytic heating, distillate oil steam and light oil via the heavier separation devices, the light components into the condenser, ash uninterrupted automatic discharge can be liquefied part of the condensate for the tire oil can not be liquefied part of the combustion gas purification system input heating system.
The safety of the main equipment. In the production process, can not be liquefied exhaust is the main component C1 to C4 alkanes, direct burning to a certain degree of risk. Our current production process, before it is burned as fuel, first of all make it through the first safety device water seal, and then make it through the second safety device gas nozzle, so that it can completely achieve safe production. Eight, environmental protection (for the processing of waste in the production process.)
1, exhaust gas
Two safety devices, water seal and gas nozzle is fully burning, eliminating the air pollution, but also save a lot of fuel: smoke and dust emissions using water spray impact desulfurization precipitator, dust emission can be achieved GB13271-2001 boiler air pollution emissions standards.
In the process, the oil will produce some of the weak acid wastewater (to produce one ton of oil will produce about 50 kg of waste water, a small amount of easy to handle). Added to the solution of weak reduction and neutral waste water through three filters, to achieve sound routed to a special evaporation processor (the heat source with the main processor of flue waste heat) evaporation.
3, the waste solids
Plastic waste by catalytic pyrolysis, there will be some of the solid residues, accounting for about 5% to 10% of the waste plastic weight. Its main component is coarse carbon black. As carbon black production of industrial raw materials and coal-fired power plants with coal as raw materials of fly ash mixture, as the manufacture of fly ash bricks of raw materials (an environmentally friendly building materials).
Nine, the economic benefit analysis
1, equipment technical parameters
No project content
1 device model JJ-2-type JJ-type JJ-8 type
Two raw materials, waste plastic scrap plastic waste plastic
3 structure of the horizontal rotating horizontal rotating horizontal rotation
4 24 hours handling capacity of 4 tons 6 tons of raw materials raw materials, 10 tons of raw materials
24 hours, five tons of oil production 3 tons, 2 tons of fuel oil fuel oil fuel oil
6 working pressure atmospheric pressure atmospheric pressure atmospheric pressure
Host speed of 0.4 rev / sub 0.4 turn / min 0.4 turn / min.
8 is equipped with power 3.0KW 3.0KW 5.5KW
9 cool way Shui cold water-cooled and water cooled
10 the cooling Shui consumption (T / h) 2.5 2.5 6
11 Transmission gear drive gear drive gear transmission
12 heated by hot air hot air hot air
13 installation basis based on the basis of
14 Noise dB (A) ≤ 85 ≤ 85 ≤ 85
15 Host Dimension
(L × W) 4500 × 2200 6000 × 2200 6000 × 2800
Intermittent operation of the intermittent operation of the intermittent operation of the 16 forms of work
17 host weight (kg) 5000 7000 10000
18 equipment installation period of 20 days 20 days 20 days
2, 450 square meters of production space, including 70 square meters of asbestos Simple plant shelf, storage materials and the auxiliary area of 300 square meters.
3, the cost of production
(Raw material to waste garbage, for example, equipment to JJ-2 as an example)
JJ-2 Analysis of Economic Benefits
a raw material cost: 1500 yuan = 5 tons * 300 yuan / ton
b, the fuel cost: 240 yuan = 300 kg * 800 yuan / ton
c, water and electricity cost: 180 yuan = 9 kW * 20 hours * 1 $ / kW.
d, the workers' wages: 200 = 4 * 50 yuan / person
e, the equipment depreciation cost: 50 yuan / day
f taxes: (Note) environmental projects duty-free
g, other fees: 50 yuan / day
Total: 2220.00 yuan
The substitution of fuel oil to produce diesel use in industrial heating fuel nozzle.
Production for the fuel oil is calculated to 4000 yuan / ton.
JJ-2, the daily turnover of 4000 * 2.5 t = 10000.00 yuan
10000.00 yuan / day, daily profit -2220.00 $ / day = 7780.00 yuan / day
Monthly profit of 7780.00 yuan / day * 25 days = 194,500 yuan
Annual profit (months) 1.945 million yuan.
Investment recovery calculation
10, the investment recovery calculation
Monthly profit of 194,500 yuan, the equipment into the factory within 50 working days to put into operation, the normal production of short-term recyclable entire investment.
11, the conclusion
Based on the above analysis results show that: the use of waste plastics refining waste, the country ", in the technologically advanced, less investment, more raw materials, fast convergence, and good prospects. Is the best choice for investment in enterprises.
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